I-Trac Heavy Duty Temporary Flooring & Trackway System | 1200 × 920mm Composite Panel

£135.65 excl. VAT per panel

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Panel Size: 1.2m × 0.92m (1.104m² per panel)

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I-Trac heavy duty composite temporary flooring panel - 1200 × 920mm
I-Trac Heavy Duty Temporary Flooring & Trackway System | 1200 × 920mm Composite Panel
£135.65 excl. VAT per panel

Why Choose I-Trac?

I-Trac is a heavy duty composite interlocking trackway system rated to Class 85 roadway standards, capable of supporting up to 2,000kg per axle and 100,000kg per m² static load. Each panel measures 1,200  x 920 x 54mm, weighs 16kg and covers 1.104m², and a single operative can lay 30 to 40m² per hour with no tools required.

Unlike aluminium trackway systems, I-Trac is manufactured from Polypropylene Copolymer (PPCP) with UV stabilisation, a composite material that carries no scrap metal value, making it significantly less attractive to thieves than metal alternatives. For construction sites, remote deployments and unmanned overnight projects, this is a meaningful practical advantage.

I-Trac has been developed over five years to meet the demands of the most challenging temporary roadway applications. It is the most flexible and capable non-metal temporary road system available, combining exceptional load ratings with rapid deployment, low theft risk and compatibility with all ground types.

Key advantages include:

  • No scrap metal value – significantly lower theft risk than aluminium systems
  • Electrically non-conductive and chemically inert – safe near electrical infrastructure and in chemical environments
  • Suitable for all ground types – turf, soil, sand, gravel, paving, concrete and snow
  • Nine attachment points per panel for securing accessories, tie-downs and edge pieces
  • No sharp edges or protrusions – hazard-safe for public access and high-footfall environments
  • Panels can be laid flush to walls and around obstacles on finished surfaces
  • Self-draining, anti-static and non-corroding
  • UV resistant across a temperature range of  30°C to +50°C
  • Available in Grey, Black and White

Who Uses I-Trac?

I-Trac is trusted across four core sectors including events and festivals, stadiums and venues, construction, and military and defence – wherever a reliable, rapidly deployable temporary road surface is needed.

Events & Festivals
At large-scale outdoor events, I-Trac provides heavy vehicle access roads for production trucks, catering vehicles and plant machinery, protecting the ground beneath and keeping operations running safely regardless of weather conditions. Its rapid deployment means roads can be laid the day before an event and lifted within hours of close.

Stadiums & Venues
When stadiums host concerts, exhibitions or non-sporting events, protecting the natural pitch is critical. I-Trac creates load-bearing vehicle access routes across turf without causing compaction or damage, preserving the surface for the next fixture. It has been used at major UK and international venues for exactly this purpose.

Construction
On construction sites, I-Trac provides temporary access roads for vans, trucks and articulated vehicles on ground that would otherwise be impassable. Panels can be installed, relocated and reinstalled multiple times throughout a project lifecycle – a four-person team can de-rig and move an entire 50-metre road in under a morning.

Military & Defence
I-Trac is used in military applications including forward operating base road surfaces, helicopter hard standing, UAV launch and recovery zones, crane access pads and oil and gas exploration matting. Its non-conductive, chemically inert properties make it suitable for sensitive operational environments where aluminium systems would present a risk.

Fast to Deploy. Easy to Move. Built to Last.

A single operative can install I-Trac at a rate of 30 to 40m² per hour – no tools, no fixings, no specialist labour. Each panel locks securely to adjacent panels via a built-in connection device, creating a continuous, stable surface that can be walked, driven and loaded immediately after installation.

When the job is done, I-Trac is just as fast to remove. An entire 50-metre road can be de-rigged by four people and reinstalled at a new location in less than a morning — making it a genuinely redeployable asset across multiple projects and events.

Panels are inert to most chemicals, electrically insulating, self-draining and designed to withstand the full range of operating conditions from arctic temperatures to desert heat.

Available to buy outright or hire for specific projects and events. Worldwide shipping available on all orders — contact us for a quote outside UK Mainland.

Worldwide shipping available on all orders
For orders outside of UK Mainland, please contact us for a quote.

  • 14 days easy returns
  • Order before 1pm for same day dispatch
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I-Trac heavy duty composite temporary flooring panel - 1200 × 920mm
I-Trac Heavy Duty Temporary Flooring & Trackway System | 1200 × 920mm Composite Panel
£135.65 excl. VAT per panel
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Product Details

What is I-Trac?

I-Trac is a heavy duty composite interlocking temporary flooring and trackway system, engineered for use across all ground types and capable of supporting the full range of road-going vehicles. Each panel is manufactured from Polypropylene Copolymer (PPCP) with UV stabilisation and connects to adjacent panels via a built-in locking mechanism that requires no tools, no fixings and no specialist labour.

The system was developed over five years to meet Class 85 roadway standards, the highest classification for temporary road surfaces, making it suitable for vehicles up to 2,000kg per axle on compliant ground, and capable of handling static loads of up to 100,000kg per m².

Unlike aluminium trackway systems, I-Trac is a non-metal composite, which means it carries no scrap value and presents a significantly lower theft risk on site – a practical advantage on long-term construction projects, remote deployments and unmanned overnight sites.

Key Features & Technical Benefits

  • Class 85 roadway rating – supports cars, vans, trucks and articulated vehicles
  • 2,000kg per axle maximum gross vehicle weight (ground dependent, CBR > 3)
  • 100,000kg per m² maximum static load capacity
  • Panel dimensions: 1,200 × 920 × 54mm / Weight: 16kg per panel
  • Single operative can lay 30–40m² per hour – no tools or fixings required
  • 50m temporary road can be de-rigged and relocated by four operatives in under a morning
  • Nine attachment points per panel for securing accessories and tie-downs
  • Inert to most chemicals and provides electrical insulation
  • Self-draining surface – anti-static and non-corrosive
  • UV resistant across temperature range of −30°C to +50°C
  • Hazard-safe design – no sharp edges or protrusions for public-access sites
  • Can be laid flush to walls, around obstacles and on finished surfaces
  • Available in Grey, Black and White

Applications

I-Trac is deployed across a wide range of industries and environments:

I-Trac vs Aluminium Trackway – Key Differences

I-Trac Aluminium Trackway
Material Composite polymer (PPCP) Aluminium alloy
Theft risk Low — no scrap metal value High — significant scrap value
Electrical conductivity Non-conductive (insulating) Electrically conductive
Chemical resistance Inert to most chemicals Can corrode/react with some chemicals
Public access safety No sharp edges or protrusions Sharp edges possible

Frequently Asked Questions

What load can I-Trac support?

I-Trac is rated to support up to 2,000kg per axle for moving vehicles (on ground with a CBR greater than 3) and up to 100,000kg per m² for static loads. It is designed to meet Class 85 roadway standards, making it suitable for the full range of road-going vehicles including cars, vans, trucks and articulated lorries.

How quickly can I-Trac be installed?

A single operative can lay 30–40m² of I-Trac per hour with no tools or fixings required. A 50-metre temporary road can be fully de-rigged by four people and reinstalled in another location in less than a morning. The built-in locking mechanism clicks panels together quickly and securely.

Is I-Trac suitable for use on grass and soft ground?

Yes. I-Trac is designed to protect the ground surface beneath while providing a stable roadway on top. It is suitable for turf, soil, sand, gravel, paving, concrete and snow. The system distributes load across the panel surface to minimise ground pressure and prevent rutting or compaction.

Why choose I-Trac over aluminium trackway?

I-Trac offers several practical advantages over aluminium systems. As a composite polymer, it carries no scrap metal value, making it a much lower theft risk — particularly on unmanned or remote sites. It is also electrically non-conductive, chemically inert, has no sharp edges and is safe for use on public-access sites. For applications near electrical infrastructure or in chemical environments, I-Trac is the safer choice.

What is Class 85 roadway rating?

Class 85 is the highest classification for temporary roadway systems, indicating the surface can support the 85th percentile of vehicle weights expected on a public road — effectively the full range of standard road-going vehicles. I-Trac is engineered to meet this standard, making it one of the most capable non-metal temporary road systems available.

Can I-Trac be used for helicopter landing pads?

Yes. I-Trac is used as helicopter hard standing and as a surface for forward operating bases in military and civil applications. Its high static load capacity, ground protection properties and rapid deployment make it well-suited to rotary wing operations on soft or unimproved ground.

Is I-Trac available to hire as well as buy?

Yes. I-Trac is available to purchase outright or hire for project or event-specific deployments. Contact The Floor Box for hire rates, availability and delivery lead times for your project.

What colours is I-Trac available in?

I-Trac panels are available in Grey, Black and White. Contact us if you have specific colour requirements for your project.

Specification

Technical Specifications:

Material PPCP plus UV (Polypropylene Copolymer)
Colours Grey, Black, White
Temperature Range -30 > +50 deg C
Weight 16 kg (per panel)
Dimensions 1200 x 920 x 54 mm
Panel Thickness 54 mm
Max Gross Vehicle Weight 2,000kg per axle (CBR > 3)*
Max Static Load 100,000kg per m²*
Surface Non-slip
Duty Heavy
Suitable Surfaces Turf / Soil / Sand / Paving / Concrete / Gravel / Snow / Grass

*Ground dependant. 

Operating Parameters:

  • Self draining. Inert and non-conductive
  • Resistant to solvents and non-corroding
  • Resistant to UV damage and anti-static
  • Can be manually deployed
  • Can be laid in straight runs or pads
  • Low theft risk

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